Process Analyst

Purpose

This role focuses on optimizing the interconnected components of a manufacturing system (e.g. personnel work flow or ergonomics, materials logistics, production process sequence, and equipment layouts, etc.) via Lean Manufacturing tools.

Key Missions

  • Establishes and sustains methods for efficient utilization of production sites and personnel via standard industry KPIs such as OEE, UPH, cycle time, yield, etc.
  • Develops and implements plans for layout modifications and revisions to operating methods
  • Supports operations to achieve budgeted savings in transformation cost and identifies cost saving opportunities both in day-to-day business and periodic projects (output or yield improvement, hiring plans, utilities and service fe, etc.)
  • Supports the rollout of key corporate competitiveness levers identified in the VCP (Value Creation Plan) during budget preparation and the program or project lifecycle
  • Implements lean physical flows on the shop floor to ease production management and lean information flows to increase the site service level
  • Adds value to operations through continuous improvement initiatives using various Lean Six-Sigma methodologies and principles (e.g., 5S, Value Stream Mapping (VSM), Single Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), Kaizen, etc.)
  • Animates the ideation process and identidies the best practices to be shared with other factories
  • Leads standardize work revision and provides process documentation, training and operating instructions
  • Implements and supports cultural change across the organization to embed quality into processes while developing the mindset that quality and continuous improvement are everyone's responsibility
  • Utilizes tools such as maturity assessments to gauge progress
  • Designs and implements relevant learning and development of people in continuous improvement tools
  • Engages in upstream change management activity, ensuring that the impact of change is agreed upfront while ensuring that operational quality and efficiency are assured
  • Supports the experienced and senior to solve the manufacturing industrial optimization projects or processes
  • Works more on routine tasks and faces problems that are not typically difficult, long or complex
  • Explains facts, policies and practices related to job area.
  • Works under closely supervision
  • Profile & Other Information